A circuit with 20 amps circuit breaker will need a 12-gauge wire at a minimum. Thus, for 220v welders you will need to go with at least 30 – 40 amp breaker, meanwhile, for smaller 115v a 20 – 30 amp breaker should be enough. For 3 phase, you will need up to 50 amp breaker depending on its voltage.Click to see full answer. Correspondingly, how do you size a breaker for a welder?The circuit breaker that is most often used on welder installations is a double pole 60 amp size (in which case the feeder conductors must be sized accordingly) although the 50 amp size is usually more than adequate to serve the light-duty work for which most workshop units are used.Also, how many amps do you need for a welder? A 220v welder will take about half the amperage of a similar 110v welder. 90-100 amps is fairly common, but you can find smaller (and larger) welders. An air compressor will probably take a lot less current, maybe 20-30 amps for 220v or 20-50 amps for 110v. Consequently, what size breaker do I need for a 220 volt welder? It’s always best to size welder circuits and wiring based on the input current requirements of the welder. For example, 240-volt, 40- to 50-input amp welders will require a 50-amp circuit breaker and 6-gauge wiring. Welders operating at 30 to 40 input amps require a 40-amp breaker and 8-gauge wire.What size breaker do I need for a 250 amp welder?For a 250-amp circuit breaker, this means a magnetic trip adjustment range of 1000 to 2000 amps. The KVA ratings on the nameplates of the welding transformers are in accordance with the RWMA standards for resistance welding transformers.